We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Electrical winches can perform at their maximum potential for a limited amount of time. Connect the black cable from the battery's negative side to the winch. Mike El Paso, TX, TLCA 8009. Also, they protect your hands from scratches and injuries. This begs the question, what winch parts can be used with Badland winches? NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. If you are buying a winch for the first time, there will be several queries in your mind. Connect red wire to positive battery terminal and black wire to negative battery terminal. Heres how you can do that: Thats all there is to it. Do not wear loose clothing or jewelry, as they can be caught in moving parts. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. The drum or spindle broke on the side closest to the motor. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. The mounting plate must be rated to at least the Winch's capacity. For California consumers: more information about our privacy practices. Most badland winches come with a mounting plate for your winch. Hook onto the object using a pulling point, tow strap or chain. Some customers report that this product overheats. Badland Zxr 12000 Winch Wiring Diagram This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. The red wire is connected from the solenoid box to the battery positive side. A moment of inattention while operating winches may result in serious personal injury. Im looking for a replacement tension plate for my 2500# badlands winch. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. 2500 lb or 3500 lb? Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Wrap wire rope under 500 lb. Allow to drain and dry. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Your email address will not be published. This step is necessary to ensure your safety while using the unit. The book said relay. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. 3491 Mission Oaks Blvd. Badland is a winch brand that provides good quality winches. JavaScript is disabled. Failure to do so can result in serious injury. I had the same problem with 12000lb. Also go over some things th. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Wear restrictive hair covering to contain long hair. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Required fields are marked *. All the mounting hardware is included. Use supplied power cords/wire rope or cables listed in manual only. It is relatively easy and manageable with the Badland Winches. Do not disengage clutch under load. Correct any such issue before use. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. I have an old Badland ATV/UTV 3000 lb winch. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Therefore, winch has an exceptional load limit of 12000 pounds. Apply 12 volts to coil terminals directly. Save my name, email, and website in this browser for the next time I comment. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. Click the green button to print the entire article.To print the original version of the document - click the blue one. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. I cant seem to find a parts listing for the plastic box with cover. Do not use the winch if the wire rope is frayed, kinked or damaged. I understand the alligator, are you looking for a controller box or a controller box? Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. It's simple: This device is also built to withstand high amounts of water without the danger of any short-circuit. A road alligator jumped up and took out the controller box. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Badland 63770 ZXR 12000 lb. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Please read our review of this wireless remote switch. Remote Control: 4. In case it slips or breaks, it will "whiplash" along this line. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. These include: IP66 Rated Weatherproof If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). I handle the research side of things here as well as product selection for gear reviews. tension before use. Disconnect power to winch and allow it to cool completely before service. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Refer to Relocating the Control Box on page 8. Diagrams within this manual may not be drawn proportionally. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. You can increase the rope length and get more spools on your drum with its thin size. Badland 18000 Winch Installation & Instructions Manual: Download. Press the ON/OFF button for 3 seconds to activate the wireless remote. Attach the black cable from the negative terminal of the battery to the winch. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. The items listed here are very good items. of tension. It also comes with an adapter plate that anchors the winch to the trailer ball. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. No hardware to mount or connect the electrical components. The mounting plate must be rated to at least the winch's capacity. And a note from the lawyers: Products should always be used in accordance with the owners manual. The blue indicator light in the remote indicates the remote is ready to use. I cant find a model number, but there is an Item Number #68145 on the label. Badland winches are known for durability, fair price, and easy maintenance. A circuit breaker can act as a disconnect at the push of a button. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 Winch with Wire Rope. They are less dangerous than steel cable when it breaks. This will ensure that the safety of the winch is maintained. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Drum: 6. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. Due to continuing improvements, actual product may differ slightly from the product described herein. The first item on our list is a synthetic rope from Mile Marker. Do not use the winch even if minor damage appears. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Do not wear loose clothing or jewelry, as they can be caught in moving parts. The Badland will be made in China using parts sourced horribly. Winch, Badland ZXR 12000 lb. However, that is not the case with this unit. Take extra caution in every winching situation. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. If you are looking at how to wire a badland ZXR 9000 winch? If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. We hope these videos help inform your tool-buying decisions. Uncoil the wire rope, except for 5 full wraps. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Test Electric Winch for proper operation. These carry important safety information. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Safety Precautions:Take extra caution in every winching situation. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. These pieces (as long as they're not sewn in) can easily be repaired on your end. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Proof of purchase date and an explanation of the complaint must accompany the merchandise. It halves the load on the winch through pulley action. Do not submerge winch in water. Use supplied power cords and wire rope listed in manual only. Thanks. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Keep clear of wire rope, hook, and load while winching. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Anything below IP67 is prone to damage from rain and submerge. Run in short bursts without load until completely dry. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. The gloves make the wiring process safe and prevent electric shocks. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. All connections must be tight and clean. do NOT contact me with unsolicited services or offers Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Some people are too busy knowing it all to ever learn anything. They are very popular and have been a default for 44 vehicles. There are two black wires and two red wires that come out of the winch. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. The original was a Warn 2000, but was completely gutless. Wiring a winch is often a fearful task. They are designed and branded by Harbor Freight as Badland ZXR winches. Do not power the hook all the way into the fairlead to prevent damage. (Wire rope enters/exits at the bottom.). 3. Here are a few that are very helpful. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. hj60 pictures/PDF maintenance manuals storage: HF has parts. I haven't been planning on getting a winch in the near future, but the price is intriguing. Check the Winch's electrical connections. It reduces the load on the winch, allowing it to work longer with less heat buildup. Do not use damaged equipment. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. These cable ropes are specially built by coiling together metal wires that form a helix. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. The ZXR 12000 Lb winch is IP66-rated waterproof. Do not step over wire rope. Keeping a constant focus is more critical. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. How to Install a Badland ZXR 12000 Lb. It is perfect for the Badland 2500 lb winch. Harbor Freight replaced it no problem. It is used to alert you to potential personal injury hazards. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. This wire rope is kinked. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. Obey all safety messages that follow this symbol to avoid possible injury or death. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. To achieve the maximum amount of power, you need to make sure that the battery can keep up. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Do not lift items vertically or use for aircraft purposes. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. Has anyone else been successful in finding replacement parts ? This rope is 3/16 inch thick and is 50 feet long. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. This is a kinked wire rope that has been straightened out. Tap solenoid to loosen contacts. Your email address will not be published. Always wearheavy-duty leather gloveswhen handling the winch. Frequency (hz)315 Mhz. Tighten all power cable hardware to 20 in. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Will the new electronics parts that are available work on this winch? Heavy vehicles such as trucks can easily handle this much weight. Note: Check compatibility with your vehicle before purchasing. Attach the Circuit Breaker to the Positive Terminal on the battery. The build of the fairlead is stainless steel. You are using an out of date browser. Inspect before every use; do not use if damaged or parts loose. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. BADLAND ZXR 12,000 lb. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! I just bought another Bad Lands 2500 and replaced it on my Polaris. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. lb. Badland ZXR 12000 lb. The red indicator light will flash during the operation. Do not use winch in overwind orientation. There are two red wires that come out from the central ports. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Hook onto the object using a pulling point, tow strap, tree strap, or chain. No hardware to mount or connect the electrical components. Do not wrap the wire rope around the object and hook onto the wire rope itself. View Available Parts. Just have to look up or call customer service. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Specifications A clicking indicates proper activation. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Distractions can cause you to lose control. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Fairlead: 2. Mounting location and hardware must support winch and load. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. When you buy through links on our site, we may earn an affiliate commission. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. Run winch with vehicle motor running. SAVE THIS MANUAL. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Extra Rope or Wire: 4. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold Use as intended only. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. NO LOCKING MECHANISM. If voltage is present, replace motor. Press the remote ON switch until the blue light blinks. Attach the black Battery Cable directly to the negative terminal of the battery. If problem persists, a qualified technician needs to check and repair. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. The controller box for my ATV harbor Freight winch got smashed. It is tough and looks like it can last a very long time. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Save This Manual Procedures not specifically explained in this manual must be performed only by a qualified technician. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? It is easy to install this device. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Connect the black ground battery cable directly to the batterys negative terminal. A double line system should be used whenever possible. Your email address will not be published. Is there a replacement part to fix this ?? Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. ), Use winch only in underwind orientation. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. When unpacking, make sure that the product is intact and undamaged. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed.
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