vw t2 electric conversion kit

10 cm more height in the foot area compared to conventional sleeping roofs. We sat down with one of our Lead VW Mechanics, Ben, to chat electric vehicle conversions. I like to compare this period to a story I once heard about the origins of Pixar. Companies like Swindon in the United Kingdom and Electric GT in the United States, are selling electric motors that (theoretically) are drop-in replacements for your internal combustion engine. The engine rubber seal bits that were left have been cut off clean at the gasket attachment point. By designing 3 elegant conversion packs specifically for VW T2 campers, featuring the new e60 pack, eDub Services have made your decision is so much simpler. Vintage Volkswagen Power Window Kit - Bug Bus Ghia T1 T2 T4 There are a number of kits you can purchase for Volkswagen VW Beetle conversions, depending on what you want out of your electric car. Intelligent Living Media believes that information should be freely available to all, but we also believe that sources should be properly credited and that intellectual property rights should be respected. It will only take one hour at an applicable plug-in point to replenish the battery to 75% capacity. All fasteners are threaded rivet-nuts. Potentially the cheapest Porsche candidate on this list is the 914. Is it wise to convert a VW Westfalia van to electric? The harness is laid out where we expect it to stay. More hose was ordered and the latest 3D airport is being printed (lower left) as I write this update. In the early 2000's, John took on the title as "Grumpy", and founded . FREE delivery Wed, Mar 8 +7 colors/patterns. VW Bus Bay Window T2 Power Window Regulator Conversion Kit Left & Right 68-79 Brand New $255.50 Save up to 15% when you buy more Buy It Now Free shipping Sponsored VW TYPE3 Fastback Variant Notchback 1967-1973 Weber Conversion Kit see details (For: Volkswagen) Brand New $619.79 Buy It Now Free 4 day shipping Last one 9 watchers Sponsored So, both units had to be sent back, and then the two companies had to decide how fo fix the problem. We are experimenting with a higher pressure pump. Fitting the stock-sized spare tire is a bonus. It probably doesn't help that the steel of this car experienced a front-end collision and may have tweaked geometry. John Alba started over 30 years ago with automotive repairs when he bought his first VW beetle. Grumpy's Metal | Worlds largest Supplier of sunroof parts for early On Revolt's website, it notes the forthcoming Tesla drive kit includes "a highly modified 400-kW Tesla Model S motor producing approximately . He had been given confirmation that both the motor and controller would be repaired under warranty and returned to us to fit! It was assembled mechanically with modules, but without plumbing and wiring. There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. If you like what we do and want to support us, please chip in a bit monthly via, 70%, 80%, 99.9%, 100% Renewables Study Central, Clean tech and sustainability market research, Climate Change Solutions: Why 1.5C Is So Important, Electric Vehicle Sales Charts, Graphs, & Stats, Engage Global Competition: Technology for a Sustainable Future. Buslab - VW Bus & Vanagon Parts & Service (On the other hand, the Army has a nearly unlimited budget, too.) Then the DC-DC 12V power supply fuse, heater/defroster which is amazing, and finally the charger fuse. Yup, 5 of us in Indie it was great! A spring between them allows the linkage to travel after the switch is triggered, without over-stressing the switch. Ben has been a key part of the Peace Vans family since 2014. . It all started with a road trip. Thankfully, the problem appeared to be something in the wiring of the other I/O harness. We went with a 3kW off-the-shelf heater/fan unit neatly tucked under the firewall in the center. The kit used allows for fast charging at available plug-in points. With the motor installed, the clearance behind it looks good. Next, we'll mount the high current fuse and contactor (from the rear battery) and the motor controller and fluid cooling systems. Please slide to verify. If youre interested in converting a VW T2 to electric, why not check out our webpage to see whats involved in electrifying a camper. I dropped it off at the tire store to return the tire and have it replaced. Then wire brushed and sanded the rust off. We're carefully bringing up different systems to avoid damaging anything that may be miswired. The Longhood Porsche 911 is another good candidate that you can pickup within a good range of prices. Before cutting and assembling the coolant line to the new connectors, the minimum lengths from each module to its coolant manifold must be understood. Bothlarge lines will be routed in parallel back to the pump and radiators. It works reliably and takes care of the complete set-up and closing process automatically. VW Beetle Kit 1956-1977 HPEVS AC-50 Read more . These images show how we are attaching the high voltage junction/fuser/contactor box (and all other parts mounted to the rear firewall of the Beetle. To avoid hazards is critical to have a BMS that properly monitors and manages the two strings and decides whether each string is allowed to connect the DC output bus that is used by the motor controller or any other loads. Something went wrong while submitting the form. They can be campers, minibuses, ambulances, mobile bars, the list is endless. A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. These images show the front box in position with the DC-DC converter, BMS, and main contactor with a high voltage fuse. The PCBs are all mounted and ready for harness wiring. It is very stabilized once in place, and it is not relying on the solder bridges for mechanical strength. Thank you for joining us on this ride. With the availability of a conversion kit that will transform the classic Beetle into a new-age electric car that you can charge at home. The story goes that it came to a point where Steve believed in the project so much that each month, John would walk into Steves office and ask for money, and Steve would simply write a cheque. Since this image was captured, I've updated the coolant portions of the wiring diagram to show pumps, radiators, plumbing and ordered the parts to make visually appealing connections to the two chiller plate ports visible at the top of the controller/inverter box. Many variables contribute to this efficiency such as weight, tires, motor efficiency, speed, etc. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. Battery Management System; Cables, protection and swivels; Complete Kits; DC converters; E-Bikes & Scooters; Electric outboard engines; Engines; Lithium Batteries . This article was created to allow the customer to follow the high-level build activity. The lower right image shows it repaired and plugged into the slave BMS PCB on the module. The components were carefully picked out to be the best available for the Beetle, and fit and finish have been refined. Under the car, each line is labeled where it connects, and all lines and manifolds have been secured with rubber-coated stainless steel P-clamps. It's about an hour from being installed and done, but it took much of a day to get the linkage and cable extension that would work. To be exact, the company will extract the Beetles air-cooled flat-four-cylinder engine and replace it with the electric drivetrain from the existing e-up! By this point, so much money had been sunk into this project. 12 Best Campervan Conversions To Inspire Your Next Adventure Jesper had his perspective on the world expanded vastly after having attended primary school in rural Africa in the early 1980s. We are already working together to prepare the platform for the Bus. The simplest way is to buy a premade conversion kit that will inevitably save you time engineering your own bits and pieces, as well as money figuring it out on your own. The key information you need, such as range, charge speed, power and price, are easy to see and compare right here. I started a Photo Stream from day one of the project and my first picture was the eDub Logo. Complete Kits - EV Europe Some versions have a more fragile flex circuit (Kapton and traces) like the modules pictured that we are building with. We have . The 12V heater fan wiring harness was completed, secured, and tested by operating the 3-speed switch on the dash. Interior workwas to follow this conversion project. 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Commonluy used Tesla S and X battery modules are about 5.2kWh (depending on some model variants sucy as the 4.5kWh, 5.3kWh, 5.6kWh, and 6.2kWh. Her PhD was The effect of smart grid utilisation on the degradation of an EV battery and she was one of the first in the country to have a Nissan Leaf on trial. Beginning with the battery pack(s). It takes a lot of force and without the tool, it is a lot like pushing a rope. The original windshield washer fluid on this car used air pressure from the spare tire to force fluid from a reservoir through a valve in the same switch that controls the wiper motor speed, and finally to the squirter nozzle. I cannot guarantee any of the prices or products listed below. The gland nuts for the cables to pass through are also installed. The clear polycarbonate guarding will keep curious fingers from touching the exposed high voltage post on the main contactor. This is normal at this stage. The frame is fully powder coated and comes with all fixings needed to assemble it. Those plates will be ordered on Monday. Adapter Plates & Kits - Weddle Industries Not too hard, she replied. Complete EV HypE conversion kit for air-cooled VW - EV Europe Electric bike conversion kits 2022 - A guide on giving your bike a.4-barrel carburetor to fuel injection conversion kits for 250-600 HP V8 engines No laptop required Fits any square (Holley 4150) . The components were carefully picked out to be the best available for the Bus, and fit and finish have been refined. Skilled Craftsmen. These would be tougher to find for a reasonable price as most seem to sell for around $100k if theyre in good shape. VW T2 Conversions - Campervan The UK auto market saw plugin electric vehicles (EVs) take 20.0% share of new sales in January, flat from 20.4% year on year. It's the new wider tire on the new wider rim. She was immediately named Indie, as she was from a town called Andrews in Indiana. Since replacement parts are not available, some careful scraping exposed the flex circuits gold surface under the transparent Kapton coating. we found many loose wires that needed to be dealt with. available motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. Advertise with CleanTechnica to get your company in front of millions of monthly readers. Hot air will also be ported to the windshield defrost ports. Like many, it was a dream of ownership but the concern for issues also kept my cash in my wallet. The original weighs around 800kg while the retrofitted electric version will weigh around 1,300kg. A clear protective guarding will go over this so the exposed high voltage is not accessible to curious fingers. All the components that are mounted to the box are wired. We've had concerns with the pressure required for the P100D Tesla modules not being good enough with typical pumps. They're capable of more than enough power that our system will draw 750A. Three days later, my mum sent me the picture on the right. The airflow to all six ports is excellent. During this project, we have explored many ways to get good heat in the remaining space. Masked and painted. VW Bay Window Power steering conversion kit Camper late early Bus Type The image below it shows the amplifier mounted in place next to the steering column with speaker wires ready to be routed. Kits UK-based company is called eDub Services. Four concept vans, a rebadged Dodge Grand Caravan, and an emissions scandal later, VW has finally revealed the reborn electric Bus, the 2024 Volkswagen ID Buzz. A new Elcon TC charger meant we could charge at 7kW, so a long drive from North Yorkshire to Malvern for the ElectrAA Show was now possible. Look Out, Small-Block V-8sThis Tesla Crate Motor Is - MotorTrend For Alex and his wife Brita, VW Kombis are a full-time passion. Lower panels will be formed to help keep the weather out. It is time to get registration, license plates, and registration! Add To Boot. Most of the kits on this list are provided by an electric car garage in southern California, EV West. Sorry, we have detected unusual traffic from your network. Yet, even though its heavier, it will be faster the 81bhp electric power source should make the car accelerate from a standstill to 50mph (80.5kmph) in eight seconds and onto a top speed of 93mph (150kmph.) Jesper is founder ofLifelike.dk and a long-term investor in Tesla, rsted, and Vestas. Instead of door locks, the Type 20 uses facial . You can pick one of these up from as low as $8k. This image shows the motor controller/inverter in position. The company, named eDub Services, was founded by a young man named Kit Lacey, and since my piece on his business he and I have been in conversation about this fascinating field of entrepreneurship. SHIFT EV is converting this 1970 VW beetle to electric power for a customer from Washington state. 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It is installed easily and has a great old-school look. While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. Putting your car under the knife is an intimidating thing, but its exciting as well. It will be wired and connected when the front pack goes in. The stainless panels, radiators, throttle input, BMS, motor, and motor controller are all assembled with stainless steel fasteners. . While the schematic has been complete for some time, we've started planning and routing the physical layout of wiring for the J1772 inlet connections to the charger, DC-DC, installed and wired the "charging" status indicator, CAN port connections, contactors, etc. Amazon.com: Electric Car Conversion Kit Products - Any - Volkswagen Swingaxle ('61-'68 T1, '61-'67 Bus) Type 1 IRS ('69 & Later) 002 Bus ('68-'75 Type 2 IRS) Lite-Steer - Retro-fit power steering for VW Campervans and other Quantity. Whilst their first film, Toy Story, was being made, the project took way longer than expected. Re-routing of some under-box wires and the hood-release cable were things we knew were needed. Early or late was no issue to us. It suited us nicely but we never imagined we could ever own one. EV Conversion Kits, EV West - Electric Vehicle Parts, Components, EVSE VW T6.1 and T5 Campervan VW T25 Campervan VW T2 Campervan VW Kombi Day Van VW Split Screen Campervan The plumbing in the rear involves the battery box lines, one pump, two radiators, and three multiport manifolds. Universal Electric Vehicle EV Conversion Kit. I know that we owe a figure with nearly 5 zeros on the end to private investors. We managed to cross a few more things off our bucket list. With t the tightest allowable radius at about 5" or 6" they need to exit near the connections on each module. The 356 is a special Porshce. I have a Bachelors in Architecture from FAU. So, to start us off, we needed the following; We sourced a startup loan to get us started, with a business plan to convert a camper to electric and then hire it out for holidays around Yorkshire. The spare tire wouldn't fit. Powered up 12v systems & verified what works: didn't check courtesy light switches (door switches), hood light, trunk light, or license plate light. Each of our electric conversion projects are totally unique and tailored to your needs and desires. Many VW Bugs have been converted in the past with efficiency claims between 200 and 300 Watt-hour per mile (Wh/mi). The proper heater box arrived, and of course, it's not black (a must). The 818 is a kit car made by Factory Five that is based on Subaru WRX running gear. What sets this apart is its range. Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen Brakes, AC Quantity: 3 available 19 sold / See Feedback. Your submission has been received! Discover the VW Camper Van conversion Process. So how have they extended the life of this internationally loved vehicle that is Volkswagens most iconic model? The left-most orange cable is from the front battery pack area. The owner is currently rebuilding the flat-six with an 964 intermediate shaft and GT3 . Opening Tesla battery pack to remove modules. Electric Vanagon Conversion - VanagonHacks.com Maybe this is what caught my interest as a conversion. The eDub platform features batteries, motor, charger and more in one simple package. The stock red "Oil light" becomes a system "Fault light". Copyright 2023 EV West Privacy Notice |Conditions of Use. Click here to view more details about the P100D 6.3kWh coolant connectors. The bed sits level with the rear engine shelf and make up a 6 foot bed when out in bed position. I fell in love with images of them on tea towels and mugs. The content produced by this site is for entertainment purposes only. vw campervan conversion kits | eBay Follow the series to see how accurate those plans were. For more on this surprisingly complex topic,see the. In a Tesla, these boards monitor and balance the module as coordinated by the main Tesla BMS. While they're not big nor long delays, today's updates are dedicated to a few of those things, listed below. The later classic, the T25, fixed a lot of the running issues plagued by the early campers, but we werent going to care about running issues. Plus, in my opinion, the T25 is a little ugly (send angry letters to my editor). A lot of time went into exploring how to add a simple and reliable electric heat source while also being able to plumb the air to the existing vents. The red button shown in the lower-right image will operate the pump. The stock spring works, but not with enough safe margin. PTC (electric) heater, Operated by stock heater controls, With target battery capacity understood, we evaluate weight total and distribution, location, crush zone safety, etc. There were the typical "current sensor polarity reversed" and other minor settings That needed adjusting, but nothing out of the ordinary. VW Bugs have been a popular platform for conversion to electric for decades. Click here to view more details about the P100D 6.3kWh coolant connectors in a separate blog post. Minor trimming was needed, but the parts fit into place well. I'm also reaching out to a local traveling Tesla tech to check new part availability. The throttle linkage and location were determined, a few parts were fabricated and polished (since it shows). With the removal of the rear-mounted petrol engine, theres the bonus of a usable amount of boot space. with further details discovered this week. They'll be routed neatly together to the controller. So, for me, a camper van would be perfect, but which one? It's browned because it must be heated to about 400F to expand and slip onto the motor shaft. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. Its as simple as changing the cars clothes, sort of. The testerpictured checks for proper pin-out and voltages at all connections. As part of our electric vehicle conversion service at Jack's Garage, we are very proud to be in partnership and to be the sole UK agent for the illustrious eClassics in Stuttgart Germany. Even specifically VW camper vans have a huge industry built around keeping them on the road. The bottom left and right images show the latest 3D model and printed part with connectors in place. To prevent hard regen from reducing the motor RPM too quickly, there needs to be a signal to the motor controller when the clutch pedal is pressed. . All this to say it was more difficult to accommodate the P100D coolant line routes than expected. The conversion kit is the electric motor, battery and gearbox from the VW e-Up! After reviewing a few types of batteries in different scenarios, the Tesla battery modules used in the Tesla Model S and X are a good option for this build in several ways. He visited eDub HQ and fitted the new motor and controller. Now, here lay our issue: The motor and controller were manufactured by two different companies in the US, and both had failed. We now have a routing plan and are proceeding to assemble! Volkswagen of America collaborates with EV West to electrify a Type 2 It is very close to front battery installation. From Bring a Trailer it looks like you could expect to find one for around $40-50k. The heater unit (with proper voltage element) has not arrived yet. The engine compartment was cleaned up more (removed all the spray-glue), oil. It went in exactly as expected, thanks to a great deal of preparation the past few weeks. Bell Housing Adapter Kits - Weddle Industries The tires are mounted on the new wheels with chrome valve stems and caps. So, back to the camper. This routing will go through the main center tube in the floor pan and was only recently firmed up because we had to see exactly how the inflexible coolant lines from the battery box modules would lay. P100D Coolant connections and routing to manifolds. Driving down the A1 with my mum in the drivers seat and my wife in the back. It's a nice subtle finish and accepts large J1772 connectors. To do this quickly, we took measurements and printed off several sheets of the orthogonal views above, and begin sketching out scenarios.